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machinery
for sale services
machinery
for sale services |
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complete paper mill: 6450 mm paper machine with de-inking
DIP LINE 1
General:
Capacity: 400 ton/day, supplier Voith
Pulping:
Pulpers 2 units type HDC 50
Helical pulpers with 50 m3 capacity
Consistency 12 to 18%
Fiberizer type F4-P.b supplied by VOITH
Screen basket holes Ø10 mmm
Trommel: supplied by Lamort
Screen basket holes Ø16 mmm
Screenex Type SX60 manufactured by Meri
Compax Type CX50 manufactured by Meri
High consistency cleaning:
HDC cleaning Protector system by VOITH
1st stage type DR600/20
2nd stage type KS205/6
Sedimator SM 28 manufactured by Meri
1st screening stage hole screening
Primary: Omniscreen OS8-LR Ø1.2 mm by VOITH
Secondary: Omniscreen OS2-LR Ø1.2 mm by VOITH
2nd screening stage Slot screening
Primary: Spectroscreen SS-33D //0.25 mm by VOITH
Secondary: Spectroscreen SS-23D //0.25 mm by VOITH
3rd screening stage HDC plus slot screening
HDC type KS250/6 by VOITH
Spectroscreen SS-13 // 0.25 mm by VOITH
Rejectosorter Two units RS2B supplied by VOITH
Screen basket holes Ø2.2 mm
Preflotation:
General description: 6 primary flotation cells plus 2 secondary plus mixer
Mixer cell ECO ECC 5/41
Primary cells ECO ECC 5/41
Secondary cells ECO ECC 5/41
HDC Cleaning:
General description: 4 stage HDC cleaning
1st stages 114 units (15x8) HC5
2nd Stage 34 units (5x8) HC5
3rd Stage 12 units (2x8) HC5
4th stage 5 units (1x5) HC5-AK5
Screening:
1st screening stage: slot screening, vertical screen, type VS-41/16, screen
basket Cbar // 0.15mm
2nd screening stage: slot screening
Primary: vertical screen VS-25/1, screen basket //0.25 mm
Secondary: Minisorter MS-11 screen basket //0.15 mm
3rd screening stage: slot screening, vertical screen, type VS-21, screen basket
// 0.15 mm
Disc filter and thickening and disperging:
Disc Filter Hidrodisk
Nº Discs: 19
Thickening Screw Press
Andritz SCP 1400-7
Disperging Disperger HTD5
Brightness 80 to 85
DIP LINE 2
General:
Capacity: 200 ton/day, supplier Voith / Lamort
Pulping:
Pulpers 2 Units LAMORT
Helico pulpers with 18 m3 capacity
Consistency 7 to 16%
Auxiliary Pulper Pera from Lamort
Screen basket holes Ø10 mmm
Trommel Supplied by Lamort
Screen basket holes Ø16 mmm
High consistency cleaning:
HDC cleaning Protector system by VOITH
1st stage type DR600/20
2nd stage type KS205/6
1st screening stage Hole screening
Primary: S- Screen Ø1.6mm
Secondary: Turbosorter Ø1.6mm
2nd screening stage Slot screening
Primary: Spectroscreen SS-23D/0.25 mm by VOITH
Secondary: Screen CH7 0.25 mm by LAMORT
3rd screening stage HDC plus slot screening
HDC type KS200/15 by VOITH
Screen CH5 // 0.25 mm by Lamort
Rejectosorter RS2B supplied by VOITH
Screen basket holes Ø2.2 mm
Preflotation:
General description 3 primary flotation cells plus 2 secondary
Primary cells Verticel by LAMORT Size VI
Secondary cells Verticel by LAMORT Size VI
HDC Cleaning:
General description Beloit Posiflow 60 cleaners
1st stage 48 units
2nd stage 20 units
3rd stage 6 units
Screening:
1st screening stage Slot screening
Vertical Screen
Type VS-31
Screen basket Cbar // 0.15 mm
2nd screening stage Slot screening
Primary: Vertical screen VS-21 screen basket //0.25 mm
Secondary: Minisorter MS-11 screen basket //0.15 mm
3rd screening stage Slot screening
Vertical Screen
Type VS-12 Screen basket // 0.15 mm
Disc filter and Thickening and Disperging:
Disc Filter Andritz
Nº Discs: 12
Thickening Screw Press
Andritz SCP 1000-6
Disperging:
Disperger HTD3B
Bleaching and Postflotation:
Bleaching: bleaching tower 75 m3
Postflotation: 4 primary flotation cells plus 1 secondary plus mixer
Primary cells ECO ECC 3/38
Secondary cells ECO ECC 3/38
Disc Filter Hidrodisk 15
Nº Discs: 8
Thickening Screw Press
Andritz SCP 1000-6
Storage tank 500 m3
DAFs Krofta Supercell SPC-30
Deltapurge DP 28A-S by OMC
Brightness 80 to 85
PAPER MACHINE: 1998
Width: 6.45m trim, drive r/hand.
Capacity: 170,000 tons/year, 40 to 120 gsm, on LWC 54 to 85gsm
Daily production 506 t/.day and record production 785 t/day
Speed design: 800 to 1500 m/min
Operational Speed: 1330 m/min
General description: Concept IV-MH (Converflo type) from Beloit with Cleanvac
from
Alfa Laval deculator system with a tube battery for consistency control.
Speed design: 1500 m/min
Design flow: 76,500 l/min(first step)
88,300 l/min (second step)
Forming section:
Hybrid former: standard fourdrinier on bottom position with high capacity
Belbond on top.
Fourdrinier bottom former:
General description: 15,000 mm between breast and couch roll axis
Breast roll Ø 965 mm, face 7210 mm
Couch roll Ø 1118 mm, face 7210 mm, vacuum boxes 153 mm and 203mm
Driven roll Ø 978 mm, face 7210 mm
Back rolls 4 units,Ø 711 mm, face 7210 mm
Forming board: 1 leading blade, 3 trailing blades
Hydrofoil boxes: 3 units containing 5 foils each one
Vacufoil box: 6 foils units
Flat suction box: 2 units
Lead in roll Ø 965 mm, face 7210 mm
Driven roll Ø 978 mm, face 7210 mm
Guiding roll Ø 711 mm, face 7210 mm
Stretcher roll Ø 965 mm, face 7210 mm
Inverted curved suction box: 2 suction zones, 1 autoslide bar, 20 foils
Inlet vacuum box: 1 leading blade, 18 Blades
Transfer vacuum box: 17 blades
Stock: Belmond bottom wire: dryness 19.5%
Wire section
Press Section:
Supplier: Beloit and Kusters
Type: Tri-Vent plus suction pick up
Contacts: 3 Nips with a center press roll
Loading pressures: 90 Kg/cm 1st press, 109 kg/cm 2nd press and 130 kg/cm 3rd
press.
3rd press, 2nd press, 1st press: dryness 43.5%
Press section
Pick up Roll:
Ø 914 mm, face: 7036 mm, high vacuum box
width 100 mm, low vacuum box width 127 mm
1st Press: Ø 835 mm, type HV, manufactured by Kusters
Top suction roll 1st Press: Ø 1218 mm, face: 7086 mm, high vacuum box width
152.4 mm, low vacuum box width 798 mm
2nd Press: Ø 835 mm, type HV
Centre roll: Ø 1550 mm, face: 7240mm, cover: Microrock
3rd Press: Ø 835 mm, type HV
Guiding rolls: Ø 580 mm, face: 7391mm
Spreader rolls Ø 267 mm, face: 7391mm
General description: Bel-Champ by Beloit: single tear configuration with 31
drying cylinders and vacuum rolls (PV-ROLLS), 6 Drying Groups with enclosed gear
drive, rated pressure 5.3kg/cm2 (75 P.S.I)
Drying cylinders: Ø 1829 mm, face 6985mm
Baby roll: Ø 1220 mm, face 6985
Guiding fabric rolls: Ø 508 mm, face 7340
Vacuum rolls: Ø 609 mm, face 7342 mm
Pre-Dryer section
The dryer section is also equipped with a moisturizer unit (water spray nozzles)
in dryer 26 for curling and moisture profile control and Duocleaner express for
cleaning dyer fabrics in first and second group. The dryer section was rebuilt
in 2003 by Metso in order to install stabilization boxes (HI RUN) in the first
and second group to improve web stabilization in the edges.
Metering Size Press:
General description: Coating /sizing station consists of two big diameter
application rolls in an inclined size press standard configuration. “Short
Dwell” headers apply coating or sizing over the application rolls through
application rods.
Top roll: Ø 1313 mm, face 6970mm, 55 PJ cover
Bottom roll: Ø 1313 mm, face 6970 mm, 45 PJ cover
Guiding rolls: Ø 630 mm, face 6990 mm
Spreader roll: Ø 267 mm, face 6990 mm, type Mount Hope.
Airturn and Air dryer Hood:
After the rebuid of the machine in 2003 in order to produce coated grade, an
Airturn system
was installed after the coating station, both for guiding the wet web entering
the air dryer hood
and to control web tension.
Post Dryer:
General description Bel-Champ by Beloit: 7 drying cylinders in Slalom
Configuration, rated pressure 5.3 Kg/cm2 (75 P.S.I)
Drying cylinders: Ø 1829 mm, face 6985 mmk
Post-Dryer section
Soft Nip Calender:
General description: two-roll soft calender: Thermo roll (metallic hard roll)
plus MHV roll (soft roll). Two nips with inverted roll order: hot roll at top
(1st cal.), hot roll at bottom (2nd cal.).
Thermo roll: Ø 1168 mm, face 6970mm, carbide tungsten cover
MHV roll: Ø 803 mm, face 6970 mm, CCR roll with 34 control areas.
Reel:
General description: Beloit HLR, maximum winding diameter Ø 2800 mm, goose neck
type turn up system, automatic spool loading system.
Drum: Ø 1220 mm, face 6758mm, water cooled, spiral grooved to avoid air
entrapped cover.
Primary arms: through hook shaped forks, pneumatic loading system, electrically
driven.
Secondary arms: pivoting arms, pneumatically loaded.
Spools: 12 units, Ø 730 mm, face: 6990 mm
Rebuilt in 2010 in order to upgrade control system to Siemens S7.
Complete with all spares and spare rolls.
General description: ABB AC Sectional Electric Drive, 50 Hz, 500 volts,
3-phase.Type ACV 700 in all sections but bottom wire ACA and winder nº2 ACS 600.
Speed design: 150 m/min
General description: DCS based in ABB AC 450. QCS system from ABB
Scanners: 2 frames: one before sizer and at reel
Measures before sizer: grammage, moisture, ash content
Measures at reel: grammage, moisture, gloss: top and bottom, shade, brightness,
caliper.
Winders:
Maximum trimmed width: 6470 mm, minimum possible trim 155 mm.
Core diameters: 70, 76, 100, 120,150 mm
Web tension range: 750-2000 N/m
Main functions: automatic set change, automatic rider roll pressure control,
automatic web tension control.
Other equipment:
Ultrafiltration unit: supplied by METSO, capacity up to 800 m3/day
Web detection systems: web inspection system from ABB (WIS), installed at reel
position.
Web detection cameras: high speed cameras and complete software system from
PROCEMEX.
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